Knock Down vs. Welded Frames

Architects are responsible for specifying the type of frame for all openings within a project – there isn’t a standard frame. Therefore, design professionals often have to decide which type of frame is best-suited for their project. The specification of frames and elevations is a combination of application and preference.

The two common types of frames and elevations are knock down (KD) and welded. This article covers the most popular types of KD and welded frame constructions, along with the pros and cons of each.

Standard KD Frames

Standard KD frames are specified for new wall construction. They generally have slots and tabs, but use standard wall anchors instead of compression anchors.

Full Profile Welded

Also called “continuously welded” or “fully welded”, the comer/perimeter joints have all elements of the frame member continuously welded including soffits, stops, rabbet, faces, and returns.

KD frames are the least expensive because they are shipped disassembled, allowing them to be tightly packed for shipping and jobsite storage. As a general example, a truck might be able to hold 1,000 KD frames or 300 welded frames.

KD drywall frames allow for assembly into the drywall opening after wall construction. Their design has visible seams and screws because they are not welded. Standard KD frames are assembled in the field and installed in new wall construction. Unlike KD drywall frames, they do not typically have visible screws.

Both types of KD frames are capable of meeting some fire ratings. Field welding of standard KD frames may be possible for new wall construction or existing walls at butted applications. However, field welding is usually not required and may void the fire rating, if any.

Welded Frames

Welded frames and elevations are commonly specified for their seamless appearance and to help ensure the frames are square at time of installation. They are particularly well-suited for exterior openings and masonry walls.

Costs are higher for welded versus KD frames due to the additional labor involved in the welding and finishing process. In addition to their seamless appearance, welded frames help to reduce the amount of job-site labor required to assemble and properly install a frame.

Face Welded vs. Full Profile Welded

Full profile welded frames are the most costly due to the additional welding and hand grinding that is required.

In the past, full profile welded frames were specified to provide a seamless appearance. Today, frames are mitered on precision dies and can be face welded by SDI members to provide an appearance similar to full profile welded frames. Most applications do not require full profile welding of frames and your client can achieve a high degree of aesthetics while spending less.

Proper Installation is Essential

Installation is critical to the longevity and appearance of all types of frames. The videos below can be referenced to ensure they are installed the right way.

Troubleshooting Videos:

• Fixing Uneven Gaps Between a Door and Frame
• Fixing Frames that are Twisted or Out of Square